Tous les catalogues et brochures techniques SCHULER - MÜLLER WEINGARTEN

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Impact extrusionpresses XS seriesForming the Future

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For a wide range of manufacturingapplications and superior part quality …Aerosol cans.Electronics industry.Packaging industry.2Technical components.Automobile industry.

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SCHULER *A ... XS series impact extrusion presses Schuler has a long tradition of bringing its customers advances in technology for metal forming and impact extrusion. For all industries that require high-quality extruded components,...

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IMPACT EXTRUSION PRESSES YOUR ADVANTAGES- INNOVATIVE KNUCKLE- JOINT DRIVE INNOVATIVE KNUCKLE-JOINT DRIVE The XS series has four articulated joints in the design of its knuckle-joint drive as compared to conventional impact extrusion...

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slide motion comparison:a conventional impact extrusion400press and the X250S1. Forward motion of the slideThe forward motion of the slide on the XS300press begins earlier. Toward front dead250center it becomes slower than on a pressThanks to the slower...

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SCHULER TA Servo presses in forging applications ServoDirect Technology

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ServoDirect technology - for the requirements of today and tomorrow PRACTICALLY ORIENTED CONSULTING From component development to process and procedure development-we work out the most efficient solution with you. HIGH EFFICIENCY High...

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PUT IT INTO MOTION. FORGING WITH SCHULER. Forging presses with ServoDirect technology Automated forging presses have been used since the 1960s, operating either in switched mode or continuous running mode. The production output rates depend...

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SERVODIRECT TECHNOLOGY FOR FORGING AUTOMATED FORGING PRESS FROM 25.000 KN FOR HOT FORGING DOUBLE IS BETTER Compared to the sinusoidal ram kinematics of conventional press designs, the innovative servo drive with added flywheel energy...

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5CHULER *A FORGING PRESS UP TO 25.000 KN FOR HOT FORGING SIMPLE STRUCTURE Forging presses up to 25,000 kN are designed without a separate flywheel drive. They draw their energy from the motion of the rotating masses and the torque from...

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Versatile, precise, economicalKnuckle-joint drive radiator pressesAt home in every industry. Blanking and forming systems by Schuler.Forming the Future

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VERSATILE USE Radiator press system concept Schuler knuckle-joint drive radiator presses facilitate the rapid and economi cal production of components forflat radiators. The characteristic motion of the knuckle-joint drive system ensures practically...

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SOPHISTICATED, COMPREHENSIVE DESIGNFrom coil stock to fully-formed radiator plateRADIATOR PRESSES – Advantages• More than 20 years of experience• Consistent control architecture andin the radiator industry with maturevisualization...

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PRECISION MAKES ALL THE DIFFERENCEKnuckle-joint drive system for high component accuracyAutomatic stamping and forming pressesproduction of highly precise components,The knuckle-joint drive on Schuler radia-equipped with the knuckle-joint drivewhereby...

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SCHULER *A Blank in, part out! In an ideal world, production should be as simple as that. Schuler knuckle-joint drive radiator presses make a vital contribution to achieving this goal: The motion characteristics of the knuckle- joint...

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Notching equipment for manufacturingelectric motor laminationsForming the Future

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NOTCHING EQUIPMENTNotching: cost-effective manufacturing technology for electricmotor laminations in small and medium lot sizesMODULAR PRODUCT LINES FOR A VARIETY OF PROCESS REQUIREMENTSSchuler´s modular program consisting of single machines and...

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NOTCHING EQUIPMENTManually operated notchersNotchersApplication: BlanksPress capacity: 40 / 80 / 200 kNCircular blank outside diameter up to max:600 / 1,100 / 1,800 mmThe equipment is versatile in its rangeof...

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NOTCHING EQUIPMENTAutomated solutionsFULLY AUTOMATED NOTCHING LINES WITH circular transfer (spider) AUTOMATIONApplication: Circular blanksModel variants: Single / TandemPress capacity: 40 / 80 / 200 kNCircular blank...

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SCHULER *A The right solution for every application - Notching equipment from Schuler MANUALLY OPERATED NOTCHERS Schuler offers manually operated notch- ers for the cost-effective manufacture of rotor and stator laminations for electric motors...

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Automatically more productivityAutomation for press linesPerfomance along the line. Automation from Schuler.Forming the Future

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Front-of-line-.DestackingSchuler offers various flexible solutions for automated blank destacking byblankloader. Depending on blank size, weight, shape, kind of material and loadingspeed, the user of a press line can choose among the following standardizeddestacking / blankloading...

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Press-to-press automationFast and reliable part transportRobots■ Parttransport with flexible orientationPart rotation■ Simple programming■ High availability■ Freely programmable to change part position■ Crossbar Robot■ Parttransport...

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End-of-line SCHULER GENTLE FINISHED COMPONENT PROCESSING After the final forming station, the main goal is fast and gentle end-of-line part processing. Parts are taken from the exit conveyor and stacked - either manually or in the fully...

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Automation in the stamping plantFor new lines and modernization projects.Schuler develops the most suitable automation concept for press lines, after careful consideration of the part families,throughput rates and space requirements. In addition to conventional...

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Process TechnologyTools and dies.Engineered efficiency and precision.Forming the Future

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SCHULER *A PROCESS TECHNOLOGY FROM SCHULER Staying one step ahead Without the past there wouldn't be a future With over 170 years of experience, we are an innovation leader with a long- established position on the market. We...

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PROCESS TECHNOLOGY FROM SCHULER Systematic service We're utilizing more efficient structures to meet the challenges of tomorrow today. By establishing a dedicated process technology unit, we have strategically repositioned ourselves, thus...

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Press shop –partsproductionServicetraining –startupassistanceHigh-qualitycomponents5

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SCHULER ZA Blank washers for optimum part quality f    Perfomance along the line. Automation from Schuler.

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Perfomance along the line. Automation from Schuler.Blank washers for optimum part qualityA clean process in the stamping plant isfrom the blanks and apply a protectiveor in external tanks below floor level,essential for good forming results. Blankfilm...

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5CHULER *Jk Safety valves at inlet ELECTRONICALLY SYNCHRONIZED ROLLERS Electronically synchronized rollers permit high rates of throughput. The roller pair can be individually reground and synchronized. This reduces mainte- nance...

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More. Service from Schuler.Technical service• Maintenance and servicing• Machine inspection• Safety inspection• Preventive maintenance• Energy checks• Teleservice• Overhaul• Machine relocation• ...

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SCHULER ZA Hydraulic press lines

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HYDRAULIC PRESS LINESFrom the blank to the finished partHydraulic press line with Schuler blankloader and robot automation. Total press force: 89.000 kN (five presses).Hydraulic press lines permit the efficient and versatile series production of mediumsized...

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Versatile hydraulic press line for manufacturing aluminum components.Line host controller.Part spectrum for hydraulic press lines.HYDRAULIC PRESSES FOR PRESS LINESLead pressSecondary pressesPress force [kN]From 10.000 – 35.000From 6.300 – 20.000Bed...

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TECHNICAL EQUIPMENT Hydraulic press lines facilitate comprehensive automation of the production process from Innovative hydraulic solutions make it pos- the blank to the finished part: with Schuler blank loading, press automation and finished...

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Hydraulic press line control and visuali-Versatile and economicalzation systems facilitate straightforward,Hydraulic press lines are primarily useduniform operation, efficient diagnosisfor manufacturing a wide range of partsand management of all process...

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SCHULER ZA Hot forming systems Light-weight in volume production Pressure Controlled Hardening

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Hot Forming SystemsImproved tensile strength and reduced weight. There are numerous advantages in choosing hotforming technology for modern, light-weight automobile construction. Schuler hot forming lines arecurrently providing volume production of safety-related...

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Robot-automated manufacturing lines with continuous flow ovens and hydraulic presses.After the oven – before the press.Cost-effectivelight-weight auto bodyconstructionADVANTAGES OFHOT FORMINGstructural components. Auto body crash-The dynamic developments...

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HOT FORMING Integrated Line Technology for Reliable Production Production lines for hot forming combine advanced heating technology, hydraulic press technology, precise controls, and heavy-duty automation systems. The manufacturing sequence...

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The components are heated to approx. 930°C (1700°F) before being formed in the hydraulic press. The die is designed for controlled water cooling of thecomponents.Two robots load the continuous flow oven with blanks or pre-formed parts.The still...

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Equipment for Minting TechnologyForming the Future

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Equipment for Minting Technology – OverviewInnovative equipment for new challenges in minting technology ......................................................................................................................... 3Success stories...

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Innovative equipment for new challenges in minting technologyThe manufacture of coins has always been especially demanding. In addition to quality and output rate, one of the most importantcriteria for cost-effective production is the multi-functional...

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EQUIPMENT FOR MINTING TECHNOLOGYSuccess stories in minting technology – for more than a centuryThe manufacture of coins has been a manual process for hun-With various improvements and new features, Schuler delivereddreds of years. The manual spindle...

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5CHULER *Jk Manufacturing process for coins The following chart provides an overview of the various stages of coin manufacturing. Schuler can provide its customers with the entire product spectrum -from coil to finished coin - using expert...

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Systems solutions for the manufactureof electric motor laminationsForming the Future

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Systems solutions for the manufacture of electric motor laminationsEquipmentHigh-speed presses (complete system)■ martlineSSA with a press force of1,250 kN to 5,000 kN■ ■ ed clamping plate from 850 mm xB1,800 mm...

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EquipmentBlanking linesSegment coating lines■ anufactureMof ready-toassemble segments forturbo generators and hydrogenerators■ lectricEmotor lamination blanking linewith a press force of2,500 kN to 6,300 kNautomation■ ■ ■ Short...

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Notching linesHand-operated notchers■ ■ ■ Circular blanks 80 kN, 200 kNCircular blanks and segments 250 kNSegments 320 kNAutomated solutionsWith rotary spider (Circular Notchmaster) for stacking mandrels■ ...

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Forming the Future Efficient, cost-effective production using: Notchers with single notching tools Notching cells with single notching tools 1400     in 11300     CD ■1200       E1000  ^...

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Systems solutionsfor today’s press shopsForming the Future

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// BLANKING// METAL FORMING · SINGLE PRESS SYSTEMS> LANKING LINESB> HYDRAULIC PRESSES> c-frame PRESSES> LANKING PRESSESB·· Servo presses·· Hydraulic Presses·· C-Frame-Presses·· utomatic blanking...

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// METAL FORMING · PRESS LINES> transfer-, PROGDIE and> kNUCKLE-JOINT PRESSES·· Knuckle-joint presses2.000 – 10.000 kN·· Knuckle-joint presseswith servo drive2.500 – 15.000 kNMULTI-STATION...

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// tryout// DIES> TRYOUT SYSTEMS> DIE SHOP5.000 – 30.000 kN·· Tryout centers·· Die engineering·· ydraulic tryout pressesH·· ie turnover devicesD·· Auto body dies·· ...

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As a partner in forming systems technolo- gy, Schuler has many years of experience and comprehensive process knowledge in providing automakers and their suppliers with customized production line concepts. Whether compact presses, blanking...

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SCHULER Tjk Press lines and blanking systems with ServoDirect Technology 335 ServoDirect Technology

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Five-station press line with ServoDirect Technology. Everything at a glance:Press forces: Press 1: 25,000 kN (2,750 US tons) | Press 2, 3 and 5: 18,000 kN (2,000 US tons) |Press 4: 12,000 kN (1,320 US tons)Drive: ServoDirect drive with highly dynamic...

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The future in the press shopFast, compact and flexibleSchuler has opened a new chapter in the history of metalforming with the startup of the first fully automated press lines usingServoDirect Technology. Equipped with a Schuler blank loader, Crossbar...

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SCHULER *A The Schuler Crossbar Feeder ensures safe and rapid Servo press lines are designed for processing sheet metal, transport of parts from die to die. aluminum and high-strength materials. Six-station...

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The entire world of sheet metal forming230E-102012-WSP-3000 Copyright by SchulerSchuler AGBahnhofstr. 41 73033 Göppingen GermanyPhone +  9 7161 66-0 Fax +  9 7161 66-23344info@schulergroup.com www.schulergroup.comThe entire world...

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Version 3.0, Oktober 2012Version 3.0, October 2012111

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Forming the FutureWelcome to the press shopWelcome to SchulerFor more than 170 years the Schuler name has stood for innovation, quality and customer-oriented service in the field of metal-forming technology. You can find our equipment in stamping plants...

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Table of contents SERVO TECHNOLOGY . Innovative forming technology for the stamping plant of tomorrow. SYSTEMS FOR MANUFACTURING BLANKS. Blanking systems with servo press or swivel shear. HYDRAULIC SINGLE PRESSES Flexible presses...

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TRYOUT SYSTEMS Cost-effective die start-up with hydraulic and mechanical tryout presses, tryout centers, die turnover devices and simulators. LIGHTWEIGHT TECHNOLOGIES 79 Lines for press hardening (hot stamping), for cold and alu- minum...

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LoadMaster® SystemAutomation for Machine ToolsIncreased ProductivityIncreased Productivity

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Increased Productivity2

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Welcome to Schuler. Automation for machine tools.Schuler. Technology from the technological leader.Schuler Automation. Everything from a singlesource.As a leader for quality and technology, Schuler delivers equipment, tooling, process expertise and services...

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LoadMaster® System Increased Productivity Load Master® system. More productivity - automatically. MORE THAN LOADING AND UNLOADING. LoadMaster® loading systems have been developed to allow mill- ing centers, vertical turning...

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LoadMaster® system. The technology.Technology with the right quality for the engineer-Individual system configuration.ing business.LoadMaster® systems can be adapted to the requirements ofLoadMaster® systems offer technology at a convincingly...

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SCHULER Tjk TwinServo Technology Advanced thinking in servo technology TwinServo Technology

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INNOVATION FUELS GROWTH Into the future with TwinServo Technology Schuler stands for efficient, commercially driven solutions in forming technology. For innovations that are unique in the industry. For revisiting and refining ideas time...

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SCHULER *A

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THE FUTURE begins WITH SCHULERAutomated transfer press with TwinServo Technologyat the Schuler Forming Center in Erfurt, GermanyNow you can get to know TwinServo Technology – and see how your production can benefit from TST.We demonstrate the advantages...

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Press• Decentralized TwinServo drive• Press capacity: 16,000 kN / 1,800 US tons• Main motors: 2 × AC servo torque motors 503 kW• 4 connection points• Bolster dimensions (L × B): 5,000 × 2,200 mm / 197...

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HydraulicTryout Presses

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hydraulic Tryout PressesTryout as Success FactorComplex forming processes, new materials and the demand for the highest levels ofeconomy and efficiency characterize the stamping plants of the automobile- and supplier industry of today. The continuous...

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Short start-up timesTryout conditions close tofor new diesactual productionIn the modern stamping plant, tryoutAdvanced tryout systems permit thepresses are no longer an option butstart-up of large dies at conditionsessential components of a sequenceclose...

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MULTIPLE APPLICATIONSOptimizing UptimesTryout presses close the gap between die manufacturing and part production. Theysimulate the production lines during die manufacturing or just before actual productionin the stamping plant – whether as a simple...

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Tryout center with hydraulic multicurve tryout presses.Multicurve-DriveHydraulic multicurve tryout press.production lines, the multicurve tryoutpress is designed to achieve speeds ofTo achieve exact simulation of the form-up to 500 mm /sec. The...

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SCHULER Laser Lines Custom-designed and high-performance  ■ ■  Perfomance along the line. Automation from Schuier.

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PERFOMANCE ALONG THE LINE. AUTOMATION FROM SCHULER. Laser offers diverse capabilities In the field of laser processing. Schuier offers process knowledge with equipment that is customized to meet specific application needs. Our laser systems...

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MOBILASThe MOBILAS system is based upon Cartesian, column-typetechnology that operates in accordance with the flying opticsprinciple. Optionally, the system can also be equipped withfiber-optic beam guiding.The range of applications for MOBILAS includes...

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More. Service from Schuler.Technical service• Maintenance and servicing• Machine inspection• Safety inspection• Preventive maintenance• Energy checks• Teleservice• Overhaul• Machine relocation• ...

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SCHULER Hydraulic press systems For superior part quality in the press shop

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Hydraulic press systemsFor superior part quality in the press shopThe versatility of hydraulic presses makes for a wide range of applications in the press shop.Innovative hydraulic solution ensure a high production capacity, reliable production andoptimum...

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SCHULER *A FLEXIBLE APPLICATION FOR A WIDE RANGE OF PARTS Hydraulic single press systems Hydraulic single press systems can be loaded or unloaded manually or fully automatically. In combination with coil lines, destackers/blankloaders...

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ECONOMICAL AT EVERY STAGE Hydraulic transfer presses In combination with tri-axis transfer systems, hydraulic transfer presses enable part production on multi-station transfer dies. High throughput rates can be achieved through innovative hydraulic...

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SCHULER *A EFFICIENT SERIES PRODUCTION IN THE AUTOMOTIVE- AND SUPPLIER INDUSTRY Hydraulic press lines Hydraulic press lines are mainly used to manufacture a wide variety of parts in small to medium lot sizes. Depending on the required...

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SCHULER Blanking lines from Schuier. Better performance automatically. Perfomance along the line. Automation from Schuier.

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PERFOMANCE ALONG THE LINE. AUTOMATION FROM SCHULER. Blanking lines from Schuier - customized solutions, flexible in their range of applications Blanking lines from Schuier offer the complete manufacturing process - from coil to the blank...

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SCHULER *A Capability overview BLANK SHAPES WHEN USING A PRESS WITH SWIVELLING TOOLS (STROKE RATE MAX. 195 SPM) BLANK SHAPES WHEN USING A PRESS WITH CUT-TO-LENGTH SHEARS (STROKE RATE MAX. 120 SPM) FEED CAPACITY OF THE PRESSES  Feed...

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PERFOMANCE ALONG THE LINE. AUTOMATION FROM SCHULER. Highest performance with the highest level of flexibility - Blanking lines with ServoDirect Technology □ Coil loading/decoiler Threading unit with scrap disposal Washing unit Leveller Loop-related...

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1 | COIL LOADING  /  DECOILER• Coil weights up to 35 metric t per coil• Coil widths up to 2,150 mm [84.6 in.]• Outside diameters up to 2,000 mm [78.7 in.]• Various inside diameters possible• Coil...

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The entire world of forgingSchuler PRESSen GMBHWerk Weingarten | Schussenstr. 1188250 Weingarten | GermanyPhone +49 751 401-2211 | Fax +49 751 401-952211forging@schulergroup.com | www.schulergroup.com/forgingSchuler...

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Forming the Future Put it into motion. Forging with Schuier. For over 170 years, the name Schuier has been synonymous with innovative technologies, quality and customer-oriented service in forging technology. Today, you can find Schuier all...

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FORGING PROCESSES 1.1 Processes 1.2 Temperature ranges 10 PROCESS AND DIE DEVELOPMENT 2.1 Process development 2.2 Die design 2.3 Die lubrication and cooling devices 2.4 Part feed and transport sequence analysis 11 12 14 15 15 SYSTEMS...

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SYSTEMS FOR WARM FORGING 4.1 Multi-station presses with eccentric drive 4.2 Multi-station presses with link drive 31 33 SYSTEMS FOR HOT FORGING 5.1 Short-stroke hammers 5.2 Counterblow hammers 5.3 Screw presses 5.4 Crankshaft...

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SCHULER Hydraulic Presses up to 16.000 kN

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WIDE RANGE OF APPLICATIONS Concept: Hydraulic Presses Up To 16.000 kN You want higher production rates and lower costs. You want reliable equipment with a high level of uptime. You want parts of the highest quality. Thanks to their...

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5CHULER ADVANTAGES AT A GLANCE RELIABILITY: • The systems and components consist of tested and proven solutions. EXPANDABILITY AND DELIVERY TIME: • Schuier presses and components are based on standard pre-engi- neered...

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THOROUGHLY ENGINEERED SYSTEMS CONCEPT Hydraulic presses fulfill all the requirements for reliable, efficient production (from top left): 8-way slide guiding to absorb high torque hydraulic bed cushion, shock dampening, slide parallelism control...

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5CHULER DRIVE SYSTEMS: CYLINDER MODE SWITCHING The press is equipped with three working cylinders that can be selected to adapt to the required forming force. This results in an increase in slide speed and thus to an increase in the number...