Robotisation des composites
10Pages

■Yl ftTIJ A fil R EuropeanequipmentconstructorIIIII I IHIJUIl ofroboticproductionlinesfor COMPOSITES thecompositesindustry Constructeur europen en quipements et lignes de production robotis驩es pour l'industrie des composites ROBOTICS ^HFOR^H ^MCOMPOSITES^H ROBOTISATION DES COMPOSITES . Pu* *■ : Matrasur Composites' site in Marcoussis | ! is located 25 Km 1 South-West from Paris : is in the outskirts of Paris, France < 1 C.D.3 Hameau de Beauvert - 91460 Marcoussis - France Tel. : +33 1 69 801 801 - Fax : +33 1 69 809 809 www.matrasurcomposites.com - info@matrasurcomposites.com Access to our production site in Marcoussis

THE TECHNOLOGY LA TECHNOLOGIE This new gnration of carbon robot is programmed by reproducing the operator's movements. La programmation du robot de projection polyvalent s'effectue par reproduction du geste humain. THE OBJECTIVES LES OBJECTIFS IlIflTRflSUR GOfflPOIITEf To save up to 15% of raw material Obtenir un gain d'environ 15 % de mati驨re premire To double production without extra personnel Doubler la production sans embauche supplmentaire To obtain a controlled production flow Cadencer la producion Teach it in minutes Programmez le en quelques minutes THE METHOD LE MOYEN...

Multi-application, carbon robot for the spray-up of: release agent, multi-color gelcoat, barrier coat, resin and fiberglass, low-density putties and polyurethane foam. Robot polyvalent de projection de dmoulant, gelcoat multi-couleurs, barrier coat, rsines et fibres de verre, masse all驩ge et mousse polyurthane. «LOW COST» PRODUCTION CONCEPT FOR SMALL TO MEDIUM SIZE, INDUSTRIAL PARTS PRODUCTION DE PETITES ET MOYENNES PIECES INDUSTRIELLES CONCEPT «LOW COST» 8-Axes, carbon built robot Cabine robotis驩e 8 axes IlIflTRflSUR GOfflPOIITEf Rotating axis Axe rotatif Cabin with styrene sensor for...

Multi-application, carbon robot for the spray-up of: release agent, multi-color gelcoat, barrier coat, resin and fiberglass, low-density putties and polyurethane foam. Robot polyvalent de projection de dmoulant, gelcoat multi-couleurs, barrier coat, rsines et fibres de verre, masse all驩ge et mousse polyurthane. LARGE SIZE, INDUSTRIAL PART PRODUCTION PRODUCTION DE GRANDES PIECES INDUSTRIELLES © 0 10-Axes, carbon built robot Cabine robotis驩e 10 axes IlIflTRflSUR GOfflPOIITEf Robot cabin with automatic access doors Cabine robot Extracton wall for styrene emissions Mur d'extraction des vapeurs...

Multi-application, carbon robot for the spray-up of: release agent, multi-color gelcoat, barrier coat, resin and fiberglass, low-density putties and polyurethane foam. Robot polyvalent de projection de dmoulant, gelcoat multi-couleurs, barrier coat, rsines et fibres de verre, masse all驩ge et mousse polyurthane. PRODUCTION OF SMALL TO MEDIUM SIZE PARTS WITH A CAROUSEL PRODUCTION DE PETITES ET MOYENNES PIECES INDUSTRIELLES AVEC UN CARROUSEL o © © © Cabin for 10-axes robot Cabine robotis驩e 10 axes IlIflTRflSUR GOfflPOIITEf Room with controlled temperature for dispensing machinery Poste tempr...

Multi-application, carbon robot for the spray-up of: release agent, multi-color gelcoat, barrier coat, resin and fiberglass, low-density putties and polyurethane foam. Robot polyvalent de projection de dmoulant, gelcoat multi-couleurs, .. barrier coat, rsines et fibres de verre, masse all驩ge et mousse polyurthane. PRODUCTION OF LARGE SIZE PARTS WITH A CAROUSEL PRODUCTION DE GRANDES PIECES INDUSTRIELLES AVEC UN CARROUSEL IlIflTRflSUR GOfflPOIITEf Mould loading and unloading station Poste de chargement d驩chargement moules Mould preparation zone Poste de prparation moules 11-Axes, spray-up...

CONTINUOUS MATERIAL SUPPLY FOR SPRAY-UP ROBOT FOR RELEASE AGENT, GELCOAT, BARRIER COAT, RESIN, LOW DENSITY PUTTIES, POLYURETHANE FOAM AND ROVING STRANDS ALIMENTATION DU ROBOT EN CONTINU DEMOULANT, GELCOAT, BARRIER COAT, RESINE, MASSE ALLEGEE, MOUSSE POLYURETHANE ET FILS ROVING Low-speed mixer against gelcoat sedimentation and gelcoat transfer system Maintien en suspension et transfert gelcoat Remote-controlled pump changing operaion Changement de matire premire 訠 distance Metering unit for multiple materials with IlIflTRflSUR COmPOfITES automate material change Machines de projection avec...

MONITORING, QUALITY, SAFETY, ENVIRONMENT CONTROLE, QUALITE, SECURITE, ENVIRONNEMENT Monitoring of sprayed quantifies layer by layer and part by part Gestion des quantits projetes par couche et par pi驨ce produite Roving strand scroll control Gestion du bon dfilement des fils roving Roving strand break-up control Contrle de rupture des fils roving Catalyst percentage control Contr鴴le du pourcentage du catalyseur utilis Raw material flow rate control Contrle du d鴩bit des maires premires IlIflTRflSUR GOfflPOIITEf Raw material temperature control Contr訴le des tempratures des maires premi騨res...

OUR RESOURCES LES MOYENS MATRASUR Composites WHO WE ARE? MATRASUR Composites QUI SOMMES-NOUS ? 1 000 m2 Assembly workshop Atelier d'assemblage de 1 000 m2 OUR MAIN ASSETS LES POINTS FORTS IlIflTRflSUR GOfflPOIITEf Robot dmonstration hall of 400 rm Atelier de dmonstration robotis驩e de 400 m2 100 m2 Machine test laboratory Laboratoire pour tests machines avec matire premire de 100 m2 500 m2 Spare parts shop Atelier de stockage pi訨ces dtaches de 500 m2 Assembly of an 11-axes robot with bridge crane and vertical rotating axis Montage d'un robot 11 axes avec son axe vertical rotatif Excellent...

STEPS FOR THE ACQUISITION OF YOUR ROBOTIC PRODUCTION PROCESS FEUILLE DE ROUTE POUR L'ACQUISITION DE SON PROCESS DE ROBOTISATION After appraisal, we will produce a detailed project specification sheet Aprs expertise, tablissement en commun d'un cahier des charges pr詩cis Proposal of a 3d production concept in your workshop to include: - Budget estimate - Investment return study Implantation 3d d'un concept personnalis dans votre entreprise - Enveloppe budgtaire - Retour sur investissement IlIflTRflSUR COmPOfITES SUCCESS STORIES MATRASUR Composites has won the trust of many small and medium...