
More Precision. surfaceCONTROL 3D // 3D snapshot sensors
Ouvrir le catalogue en page 1■ Précise sensors for 3D measurement and surface inspection The surfaceCONTROL snapshot sensors enable fast, precise 3D acquisition of objects without contact and in a single measurement. The generated, calibrated 3D data are evaluated directly in the sensor or using external image processing software. This enables automated inspection tasks to be performed reliably, objectively and repeatably. Measuring principle The surfaceCONTROL 3D sensors operate on the principle of optical triangulation using fringe projection. Using a matrix projector, a sequence of patterns is projected onto the test...
Ouvrir le catalogue en page 2from page 4 Highest precision in 3 dimensions High-performance 3D snapshot sensors Precise 3D data – measuring instead of just detecting Maximum solution flexibility Measuring ranges for all applications Next Level: Fully integrated 3D snapshot sensors surfaceCONTROL 3D 3560 - SMART evaluation (3D data & measurement results) - XY resolution starting at 8 µm - Repeatability starting at 0.25 µm High-performance 3D sensors for highest precision surfaceCONTROL 3D 3500 - Customer-side evaluation (3D data) - XY resolution starting at 8 µm - Repeatability starting at 0.25 µm Precise 3D sensors for industrial...
Ouvrir le catalogue en page 3Highest precision in 3 dimensions surfaceCONTROL 3D The next generation of 3D snapshot sensors for automated inline measurement of form, geometry, position and surface. Measurement of the smallest height differences – extremely reliable Detect the smallest irregularity on a sealing washer Measurement of the smallest structures & details with the highest precision Inspect the smallest details on contact surfaces
Ouvrir le catalogue en page 4More than 10 million 3D points per measurement Complete imaging of diffusely reflective objects Extremely small objects & Very large objects At-line measurement Shortest cycle times at-line, in-line & on the robot In-line measurement Robot measurement
Ouvrir le catalogue en page 5High-performance 3D snapshot sensors surfaceCONTROL 3D LED light source Fully integrated sensors External controller Direct output of measurement values reduces data volume High intensity for excellent data No laser safety required Space-saving: no additional external evaluation units No additional lighting required Simple system architecture due to fewer components Verified precision Herst Manuf eller-Prüfzer acture r inspectifikat tion ce rtificate Hersteller-Prüfzertifikat Durchg Te ste d eführt vo n Manufacturer inspection certificate by Durchgeführt von Tested by Micro-Epsilon Optronic GmbH...
Ouvrir le catalogue en page 6All-in-one solution Easiest intégration EtherCAÏT* Æg' Ether, 'et/IP ■ Complète acquisition of the measuring object at the push of a button or via trigger signal ■ Calibrated 3D data without linear motion and without an encoder ■ Minimal wiring effort thanks to integrated controllers & flexible connection cables ■ Multiple interfaces and comprehensive SDK for time-saving integration @ Fast commissioning Wide range of models Fast and convenient alignment and positioning using auxiliary patterns Integrated measurement assistant for quick setup ■ A wide variety of measuring fields for almost any...
Ouvrir le catalogue en page 7Precise 3D data – measuring instead of just detecting surfaceCONTROL 3D Whether in factory automation, autonomous assembly systems or process monitoring, surfaceCONTROL 3D sensors provide high-precision 3D data in real time. With a single acquisition, they capture more than 10 million measurement points with exact x, y and z coordinates. This produces a detailed representation of the measuring object that can be comprehensively analyzed and objectively evaluated. Defects, height differences, positional deviations and other inspection features are reliably detected and precisely quantified – enabling...
Ouvrir le catalogue en page 8Maximum solution flexibility Fast, intuitive path to a high-precision 3D solution Highest précision with maximum intégration flexibility </> Direct output of measurement values = Evaluation in the sensor - Transfer measurement values directly to the PLC - Sensor control via standard protocols - OK/NOK result evaluation and output via digital outputs or fieldbus Available interfaces: Integration into image processing = external evaluation For vision systems and software - Standardized interfaces: GenICam / GigE Vision - Direct connection to compatible vision software - Output of profile or 3D...
Ouvrir le catalogue en page 9Height measurement for high-precision flatness inspection during laser ablation Measurement of PCB warpage and tilt of mounted components Measurement of the dimensional accuracy of smartphone housings (height differences, lengths, widths, hole positions)
Ouvrir le catalogue en page 10Height and distance measurements on electronic assemblies to verify correct mounting and completeness Defect detection and dimensional accuracy measurement for precision parts Precise flatness measurement of large objects, e.g., bipolar plates
Ouvrir le catalogue en page 11■ Measuring fields for all applications Smallest electronic components,e.g., inspection of the winding of charging coilsMedium-sized industrial assembliese.g., presence and defect inspection of seals 12
Ouvrir le catalogue en page 12Highest z-axis repeatability & large measuring fields Measuring field x y Larger products and objects e.g., form and surface inspection of roof tiles Very large automotive componentse.g., surface inspection and defect detection of car doors 13
Ouvrir le catalogue en page 13Next Level: Fully integrated 3D snapshot sensors surfaceCONTROL 3D 3560 Highest XY resolution starting at 8 µm for measuring the smallest details Best in class: Z-axis repeatability starting at 0.25 µm Short acquisition and evaluation times for high-speed processes All-in-one: Data acquisition, processing and evaluation in the sensor INDUSTRIAL ETHERNET Easy integration thanks to integrated Industrial Ethernet Sensor with IP67 and passive cooling Fast. Precise. Smart. The 3D sensor for integrators, image processing specialists The surfaceCONTROL 3D 3560 is a smart 3D sensor for high-precision...
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